1965 Shelby Cobra 427SC Replica

Details and Specifications



  Chassis  
The chassis is a CMC custom square-tube steel frame design and is really beefy. Yes, it does therefore weigh a bit more than a lot of other frames, but I'll make up for that in horsepower. :-) Plus I'll any bit of safety I can get in this car.


  Suspension  
Front: Independent A-Arm configuration. JPL M-II tubular upper and lower control arms with Carrera adjustable coil-over shocks.

Rear: Live axle configuration. Currently FMS HD upper control arms with high-durometer rubber bushings, and Fox-Mustang lower control arms. This is being modified to a custom 4-link setup with poly rod-ends and 1" DOM for the upper control arms, custom axle brackets for all 4 links, and Steeda lower control arms with 3-piece bushings. The rear axle is an FMS live axle with an 8.8" posi-trac differential, and 3.08:1 gears. After experiments with 3.27:1 and 3:55:1 gear ratios, I decided that the 3.08's were best, since I had more than enough horsepower/torque from the engine, and I could now cruise at 70mph in 5th gear at approx 1850rpm...sweet!!!

Wheels: This car uses split-sized wheels with 205-50-15 Yokohama AVS Intermediates on the front and 265-50-15 BFG Euro Radials on the rear. All wheels are super-lightweight Centerline Billet Stars. After the coming suspension mods, I'll planning on some wider tires all around, and hopefully fit some Michelin Pilot 335-35-17's on the rear.

Steering is handled by a M-II manual rack and pinion using a steering column from a Vette.


  Transmission  
FRPP T5-Z World-Class spec 5-speed manual transmission mated to the engine with a Centerforce dual-friction clutch disc and an FRPP HD pressure plate. This combo was recommended to me by Punisher automotive and it works awesome!



  Engine  
Engine: FMS 302 block (4.000" bore and 3.000" stroke) with forged pistons and cast steel crankshaft. A TFS Stage 1 cam controls the valves and this is driven by an FRPP double-roller timing chain. Probe steel girdle and Melling hi-volume oil pump driven by an ARP pump driveshaft. All of this is covered by a Canton 7-qt low-profile T-style oil pan, and FMS steel-core gasket. The top end is a pair of TFS TW street heads (2.08" intake valves, and 1.60" exhaust valves) fed by a Edelbrock RPM port-matched upper-lower intake pair. Estimated output is 530 fwhp at 4900 rpm. Sweet!



  Induction  
From the K&N filter at the intake, air flows through a Pro-M Bullet 75mm mass-air meter (calibrated for 42lbs SC conical), then thru a Vortech supercharger where it is forced into an Accufab 65mm throttle-body and then to the intake plenum.

The Vortech supercharger is a V-2 SQ-Trim unit with a 2.95" 10-rib pulley/belt system and generates approx 11 psi.



  Fuel System  
At the moment the car has 2 fuel pumps: a 155-lph in-tank pump and a T-Rex inline pump. This goes thru aluminium fuel lines and Aeroquip custom hi-pressure flex hoses into a set of stock fuel rails which feed 8 42-lb fuel injectors, and the whole system is regulated with a Kirban adjustable fuel-pressure regulator.

But that's now. I am having a bit of fuel starvation at the top end, so the aluminium tank is being re-built from scratch and will house dual Walbro 255-lph hi-output (GSS340) pumps fed in a Y configuration to aluminium fuel lines, the same flex hoses, and then to a pair of Cartech 1/2" ID fuel rails. This new system will certainly feed the monster!



  Exhaust  
Here's a monster of an exhaust system for ya, and it certainly sounds like it too. From the heads, 8 individual mandrel-bent 1.75" tubes collect into a 2.5" collector at on the outside of the vehicle, just behind the front wheels. That's 34" after they start at the heads! At this point, they flow into custom-built sidepipes that Miami Racing built to my specs, using baffle mufflers custom-built for me by Stainless Specialties. Nope, no glasspacks in here... sweet!



  Engine Control  
The engine is controlled by an FMS A9L EFI ECU. Though it is a pretty cool unit, and very adaptable, I've exceeded its capacity and need to start considering some form of specialized engine control. First order of business will be to build a datalogger and determine what really can be tweaked, and then I can start tweaking fuel and timing curves.



  Cooling  
At this point, I'm still running a M-II copper-brass radiator with a Stewart pump and a 16" pusher fan. I say 'still' cause with the new supercharger on there generating a lot more power, I've noticed the temps rise past the 200-deg-F mark when I really stomp on it. So I'm envisioning an aluminium 2- or 3-core radiator in the near future and/or better fans.



  Braking  
Braking is left to a Fox-Mustang power booster with a 1" master cylinder and modified proportioning valve. Custom brake lines drive the fluid into 4-wheel discs.



  Body and Interior  
The body is a 1-piece fiberglass unit that's quite well built but a bit thicker than others, so it's a tad bit heavier. But again, I really appreciate the extra safety it provides. More interesting though are the longitudinal the steel beams that run through the doors. Very unique for a car like this. Add the chassis-mounted roll bar, and the car is much safer than most others.

The interior is custom carpeted and seats were hand-built to mimic the originals. Seat belts are RJS 5-point harnesses.

The dashboard is very custom and very unlike the original Cobras. Holding a speedo, tach, 8 accessory gauges to monitor vital engine functions, and a stereo, I had to modify the center section for 2 purposes ... so I could angle the gauges where I could see them better, and so I had room back there for an AC evaporator. Yep, this puppy has a Vintage Air AC system. The net result of the custom dashboard is really awesome though.



  Safety  
Other than the steel frame, thicker fiberglass body, steel bars thru the doors, and 5-point harnesses, I've added a Halon fire-suppression system feeding directly to the engine bay....cause with a high-output supercharger, you just never know.



  Extras  
All mirrors, windshield, gas filler cap, latches/handles, and wind-wings are aftermarket copies of the original. Windshield wipers are modified MGB units...remember they had 3 wiper blades?. The trunk lock is electronic with a super-powerful solenoid.

Now here's a quandry... So it's a race car, that's totally street legal, and totally street driven... for now. So should I strip it? Nah!... I've got enough horsepower to make up for some creature comforts. Those being the already-mentioned air-conditioning, and a kickin' stereo system. Pioneer AM/FM/cassette head unit with a 12-disc trunk-mounted CD changer. The audio is amplified by an external Kenwood amplifier driving KEF separates with integral crossovers, and a Kicker Solobaric 10" subwoofer. I can way outdrive the engine with this system ... if I wanted to.